Customised machines for sterilisation, washing and other processes, that are also compact due to the reduced size of the components used.

Needs

“Over the last few years, the concept of cleaning validation has been introduced, because of which washing processes are required to be compliant with specific standards, that include the repeatability of cleaning cycles.

“We decided to focus on a new machine, for washing filling lines, built with high-quality components. We found out that companies using these machines often cannot accommodate them without making big changes to their production line layout. Our competitive advantage is that our customised and compact machines offer a smaller footprint because of our focus on reducing component dimensions.” Says Muggiasca.

Product development was performed in cooperation with Camozzi Automation. Muggiasca commented, “They were ready to innovate with us and helped us engineer a solution with a new, compact layout.”

Solution

“We have developed a custom-made pneumatic unit for De Lama to inflate and deflate door seals. Many other solutions for this purpose were composed of standard, poorly fitting products and components, and it was therefore difficult to assure a perfect seal.
“The co-design process carried out with the customer made it possible to reduce the space needed giving a major efficiency boost and better sealing control”, explained Alessio Venuto, sales engineer at Camozzi Automation.

The unit was jointly designed using the machine’s pneumatic diagram to establish the vacuum, monitoring and filling functions required.

It was then reduced in size and integrated into a single product, to which a Series MC air treatment unit and a Series D – size 1 smart valve island were added. The latter with a Profinet protocol to control the process valves.

Result

“This special and compact pneumatic unit created with Camozzi enabled us to reduce the overall dimensions, saving space within the technical cabin and at the same time ensuring excellent performance.” concludes De Lama.

Moreover, by integrating the Series D valve island with CoilVision® technology it was possible to offer De Lama the optimum solution for their machine. The preliminary study determined the type of valves and the smart functions required. This was followed by the accurate assembly and testing of components, first on a pilot machine and later on the autoclaves produced for sale, avoiding any problems at a later stage.

Open Frame Controller regelt perfekten Schliff der Skier im Reichmann Automat

Imeas

Woodworking Industry

The application of the Open Frame Proportional Controller on Imeas EvoL sanding machines ensures the abrasive belt is held in a stable position, improving processing quality and reducing operating costs.

De Lama

Pharmaceutical industry

Customised machines for sterilisation, washing and other processes, that are also compact due to the reduced size of the components used.

Tewes-Bis

Dairy industry

The cheese production line is excellent in terms of quality, performance and reliability, thanks to the implementation of an electromechanical solution able to perfectly control the cutting speed, stroke and force while meeting stringent demands for hygiene and corrosion resistance when in contact with cleaning media.

Bonetto Automation

Medical Industry

Bonetto's ambitious plans for growth in the medical field have given rise to the development of a platform of highly standardized machines configured to cater to the end customer's needs. An interesting example is a recently-automated system for the production of pre-filled test tubes, realized with the support of Camozzi.

Rolfo SpA

Transportation Industry

Small components play a critical role in the transportation of valuable loads

Stein-Automationstechnik

Woodworking Industry

Electro-mechanical technology from Camozzi Automation has increased speed and precision of Stein-Automationstechnik’s screwdriving system.

Tecno Meccanica

Food Industry

The new ham massage system of Tecno Meccanica integrates advanced Camozzi Automation components, resulting in significant product quality benefits.

Horsch Leeb

Transportation Industry

In collaboration with the agricultural machine manufacturer Horsch Leeb, Camozzi Automation has developed chemical resistant pneumatic fittings for the airbrake system of a crop sprayer.

SCM Group

Woodworking Industry

The professional relationship between SCM Group and Camozzi Automation is a consolidated and fruitful synergy that has lasted for over twenty years.

Sagicofim

Filtering Systems

The Series LR servo valve of Camozzi ensures the perfect operation of a new automatic testing system made by Sagicofim to check safety canisters for filtering devices.

C&C Flexo

Printing & Paper Industry

Thanks to an innovative solution for managing pressure inside pneumatic cylinders, C&C Flexo produces high-performance flexographic printing machines, capable of ensuring a constant quality level of the finished product.

Fromm Packaging Automation

Packaging Industry

Our continuous search for the best performance starts from the involvement of qualified components and systems suppliers, who are crucial for the optimisation of production cycles.

De Lama

Needs

Solution

Result

Camozzi Automation, Inc.

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